Here are the calculations for the inventory levels and production costs:
Inventory Levels
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Given Data:
- Average usage = 200 units per day
- Maximum usage = 280 units per day
- Minimum usage = 120 units per day
- Lead time = 20 – 26 days (Minimum lead time = 20 days, Maximum lead time = 26 days)
- EOQ = 6000 units
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Calculations:
iv. Reorder level
Step 1: The formula for Reorder Level is Maximum Usage multiplied by Maximum Lead Time.
ReorderLevel=MaximumUsage×MaximumLeadTime
Step 2: Substitute the given values into the formula.
ReorderLevel=280units/day×26days
Step 3: Calculate the Reorder Level.
ReorderLevel=7280units
The reorder level is 7280units.
v. Minimum level
Step 1: The formula for Minimum Level is Reorder Level minus (Average Usage multiplied by Average Lead Time).
MinimumLevel=ReorderLevel−(AverageUsage×AverageLeadTime)
Step 2: Calculate the Average Lead Time.
AverageLeadTime=220days+26days=23days
Step 3: Substitute the values into the Minimum Level formula.
MinimumLevel=7280units−(200units/day×23days)
Step 4: Calculate the Minimum Level.
MinimumLevel=7280units−4600units
MinimumLevel=2680units
The minimum level is 2680units.
vi. Maximum level
Step 1: The formula for Maximum Level is Reorder Level plus EOQ minus (Minimum Usage multiplied by Minimum Lead Time).
MaximumLevel=ReorderLevel+EOQ−(MinimumUsage×MinimumLeadTime)
Step 2: Substitute the values into the Maximum Level formula.
MaximumLevel=7280units+6000units−(120units/day×20days)
Step 3: Calculate the Maximum Level.
MaximumLevel=7280units+6000units−2400units
MaximumLevel=13280units−2400units
MaximumLevel=10880units
The maximum level is 10880units.
Cost Calculations
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Given Data:
- Variable overhead = N8,000
- Fixed overhead = N9,300
- Direct materials cost = N12,000
- Direct labour cost = N9,000
- Output for the month = 3000 units
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Calculations:
c. Prime cost per unit
Step 1: Calculate the total Prime Cost.
PrimeCost=DirectMaterialsCost+DirectLabourCost
PrimeCost=N12,000+N9,000
PrimeCost=N21,000
Step 2: Calculate the Prime Cost per unit.
PrimeCostperUnit=OutputfortheMonthPrimeCost
PrimeCostperUnit=3000unitsN21,000
PrimeCostperUnit=N7perunit
The prime cost per unit is N7.
d. The production cost per unit
Step 1: Calculate the total Production Cost.
ProductionCost=PrimeCost+VariableOverhead+FixedOverhead
ProductionCost=N21,000+N8,000+N9,300
ProductionCost=N38,300
Step 2: Calculate the Production Cost per unit.
ProductionCostperUnit=OutputfortheMonthProductionCost
ProductionCostperUnit=3000unitsN38,300
ProductionCostperUnit≈N12.77perunit
The production cost per unit is N12.77.
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