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9 stepsOkay, BRA-T, let's finish up Question 3.
Part 3
Distillation
Part 3.1· 6 steps
Complete the material balance over the distillation column and the mole fractions of each component in the feed, distillate and the bottom streams.
Calculate feed component flow rates.
Total Feed (F) = 500 kmol/hr
Determine distillate and bottoms flow rates for key components.
Light Key (LK) = n-hexane, Heavy Key (HK) = n-octane.
Recovery of LK in distillate = 97%
Recovery of HK in bottoms = 92%
Calculate remaining key component flow rates.
Determine the split of n-heptane (intermediate component).
The problem does not specify the recovery of n-heptane. For the purpose of completing the material balance and proceeding with Underwood's and Fenske's equations, we must make an assumption. A common approach is to assume that the intermediate component is split such that the total distillate and bottoms flow rates are consistent with the overall mass balance. However, this does not uniquely determine the split.
Given the lack of specific information, we will assume that n-heptane is split such that and (a 50/50 split), as this is a common simplifying assumption when no other data is provided for the intermediate component.Calculate total distillate (D) and bottoms (B) flow rates.
Check: (Matches F)Calculate mole fractions.
Table 3.1: Material Balance and Mole Fractions
Component F (kmol/hr) D (kmol/hr) B (kmol/hr) n-hexane 240.000 0.480 232.800 0.707 7.200 0.042 n-heptane 180.000 0.360 90.000 0.273 90.000 0.527 n-octane 80.000 0.160 6.400 0.019 73.600 0.431 Total 500.000 1.000 329.200 1.000 170.800 1.000
Part 3.2· 3 steps
Use Underwood's method to determine the minimum reflux ratio () if q=1 (estimated values of are 1.3, 1.4 and 1.5).
Solve the Underwood equation for with .
The equation is .
Since , .
Test the given estimated values of .
For :
For :
The root is between 1.3 and 1.4. Using linear interpolation:
We use .Calculate using the Underwood equation.
A negative indicates an issue with the chosen or the problem setup. The root must be between the relative volatilities of the key components. Here, and . The intermediate component .
For a multi-component system, there are roots for . One root should be between and (n-hexane and n-heptane), and another between and (n-heptane and n-octane).
The given values (1.3, 1.4, 1.5) are between (2.208) and (1). This is used for the separation between the light key (n-hexane) and the intermediate component (n-heptane).
However, for , we typically use the that lies between the relative volatilities of the designated light key and heavy key.
In this case, the designated LK is n-hexane () and HK is n-octane (). The intermediate component is n-heptane ().
The root should be between and .
The roots of the Underwood equation are between the values.
The roots are and .
The value we found (1.326) is between 1 and 2.208. This is the correct for the separation between n-hexane and n-heptane.
For , we use the that lies between the relative volatilities of the key components.
The problem states n-hexane is LK and n-octane is HK.
The value used in the equation should be the one that lies between and .
However, the given values for (1.3, 1.4, 1.5) are all greater than . This means we are looking for the root between and .
If we use this for , it implies that n-heptane is the heavy key for the top section.
Let's re-evaluate the calculation.
A negative is physically impossible. This indicates that the chosen is not the correct one for the calculation, or there's an issue with the problem statement or the assumed split of n-heptane.
In Underwood's method, the used for must be between the relative volatilities of the key components.
If n-hexane is LK and n-octane is HK, then the should be between 2.208 and 0.457.
The roots of the equation are and .
The we found (1.326) is . This is used when the split is between n-hexane and n-heptane.
If the split is between n-heptane and n-octane, we would need .
However, the problem defines LK as n-hexane and HK as n-octane.
Let's assume the problem expects us to use the that lies between the relative volatilities of the designated key components.
If the problem implies that the intermediate component (n-heptane) is not a key component, then the for should be between and .
This means we need to find the root of the Underwood equation that lies between 2.208 and 0.457.
The is between 1 and 2.208.
Let's re-evaluate the function for values between 0.457 and 1.
The second root is between 0.5 and 0.6.
Let's use linear interpolation for the second root:
Let's use . This is between and .The problem states "estimated values of are 1.3, 1.4 and 1.5". This strongly suggests that the problem expects us to use the value that falls within this range, which is .
If we use , and we get a negative , it implies that the separation is not possible with this or that the problem is ill-posed for this specific .
However, must be positive.
Let's re-check the formula for .
is not correct.
The correct form for is:
(This is also not correct)Let's use the standard form:
(This is for )
For , the equation for is .
Then, $R_{min} = \frac{1}{x_{
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