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Okay, BRA-T, let's finish up Question 3.

Part 3

Distillation

Part 3.1· 6 steps

Complete the material balance over the distillation column and the mole fractions of each component in the feed, distillate and the bottom streams.

  1. Calculate feed component flow rates.

    Total Feed (F) = 500 kmol/hr
    Fhexane=0.48×500=240 kmol/hrF_{hexane} = 0.48 \times 500 = 240 \text{ kmol/hr}
    Fheptane=0.36×500=180 kmol/hrF_{heptane} = 0.36 \times 500 = 180 \text{ kmol/hr}
    Foctane=0.16×500=80 kmol/hrF_{octane} = 0.16 \times 500 = 80 \text{ kmol/hr}

  2. Determine distillate and bottoms flow rates for key components.

    Light Key (LK) = n-hexane, Heavy Key (HK) = n-octane.
    Recovery of LK in distillate = 97%
    Dhexane=0.97×Fhexane=0.97×240=232.8 kmol/hrD_{hexane} = 0.97 \times F_{hexane} = 0.97 \times 240 = 232.8 \text{ kmol/hr}
    Recovery of HK in bottoms = 92%
    Boctane=0.92×Foctane=0.92×80=73.6 kmol/hrB_{octane} = 0.92 \times F_{octane} = 0.92 \times 80 = 73.6 \text{ kmol/hr}

  3. Calculate remaining key component flow rates.

    Bhexane=Fhexane−Dhexane=240−232.8=7.2 kmol/hrB_{hexane} = F_{hexane} - D_{hexane} = 240 - 232.8 = 7.2 \text{ kmol/hr}
    Doctane=Foctane−Boctane=80−73.6=6.4 kmol/hrD_{octane} = F_{octane} - B_{octane} = 80 - 73.6 = 6.4 \text{ kmol/hr}

  4. Determine the split of n-heptane (intermediate component).

    The problem does not specify the recovery of n-heptane. For the purpose of completing the material balance and proceeding with Underwood's and Fenske's equations, we must make an assumption. A common approach is to assume that the intermediate component is split such that the total distillate and bottoms flow rates are consistent with the overall mass balance. However, this does not uniquely determine the split.
    Given the lack of specific information, we will assume that n-heptane is split such that Dheptane=90 kmol/hrD_{heptane} = 90 \text{ kmol/hr} and Bheptane=90 kmol/hrB_{heptane} = 90 \text{ kmol/hr} (a 50/50 split), as this is a common simplifying assumption when no other data is provided for the intermediate component.

  5. Calculate total distillate (D) and bottoms (B) flow rates.

    D=Dhexane+Dheptane+Doctane=232.8+90+6.4=329.2 kmol/hrD = D_{hexane} + D_{heptane} + D_{octane} = 232.8 + 90 + 6.4 = 329.2 \text{ kmol/hr}
    B=Bhexane+Bheptane+Boctane=7.2+90+73.6=170.8 kmol/hrB = B_{hexane} + B_{heptane} + B_{octane} = 7.2 + 90 + 73.6 = 170.8 \text{ kmol/hr}
    Check: D+B=329.2+170.8=500 kmol/hrD + B = 329.2 + 170.8 = 500 \text{ kmol/hr} (Matches F)

  6. Calculate mole fractions.

    Table 3.1: Material Balance and Mole Fractions

    ComponentF (kmol/hr)zFz_FD (kmol/hr)xDx_DB (kmol/hr)xBx_B
    n-hexane240.0000.480232.8000.7077.2000.042
    n-heptane180.0000.36090.0000.27390.0000.527
    n-octane80.0000.1606.4000.01973.6000.431
    Total500.0001.000329.2001.000170.8001.000

Part 3.2· 3 steps

Use Underwood's method to determine the minimum reflux ratio (RminR_{min}) if q=1 (estimated values of θ\theta are 1.3, 1.4 and 1.5).

  1. Solve the Underwood equation for θ\theta with q=1q=1.

    The equation is ∑i=1Ncαiziαi−θ=1−q\sum_{i=1}^{N_c} \frac{\alpha_i z_i}{\alpha_i - \theta} = 1 - q.
    Since q=1q=1, 1−q=01-q=0.
    αhexanezhexaneαhexane−θ+αheptanezheptaneαheptane−θ+αoctanezoctaneαoctane−θ=0\frac{\alpha_{hexane} z_{hexane}}{\alpha_{hexane} - \theta} + \frac{\alpha_{heptane} z_{heptane}}{\alpha_{heptane} - \theta} + \frac{\alpha_{octane} z_{octane}}{\alpha_{octane} - \theta} = 0
    2.208×0.482.208−θ+1×0.361−θ+0.457×0.160.457−θ=0\frac{2.208 \times 0.48}{2.208 - \theta} + \frac{1 \times 0.36}{1 - \theta} + \frac{0.457 \times 0.16}{0.457 - \theta} = 0
    1.059842.208−θ+0.361−θ+0.073120.457−θ=0\frac{1.05984}{2.208 - \theta} + \frac{0.36}{1 - \theta} + \frac{0.07312}{0.457 - \theta} = 0

  2. Test the given estimated values of θ\theta.

    For θ=1.3\theta = 1.3: 1.16722−1.2−0.08674=−0.119521.16722 - 1.2 - 0.08674 = -0.11952
    For θ=1.4\theta = 1.4: 1.31168−0.9−0.07754=0.334141.31168 - 0.9 - 0.07754 = 0.33414
    The root θ\theta is between 1.3 and 1.4. Using linear interpolation:
    θ=1.3+(1.4−1.3)×0−(−0.11952)0.33414−(−0.11952)=1.3+0.1×0.119520.45366=1.3+0.026345=1.326345\theta = 1.3 + (1.4 - 1.3) \times \frac{0 - (-0.11952)}{0.33414 - (-0.11952)} = 1.3 + 0.1 \times \frac{0.11952}{0.45366} = 1.3 + 0.026345 = 1.326345
    We use θ=1.326\theta = 1.326.

  3. Calculate RminR_{min} using the Underwood equation.

    Rmin+1=∑i=1Ncαixi,Dαi−θR_{min} + 1 = \sum_{i=1}^{N_c} \frac{\alpha_i x_{i,D}}{\alpha_i - \theta}
    Rmin+1=2.208×0.7072.208−1.326+1×0.2731−1.326+0.457×0.0190.457−1.326R_{min} + 1 = \frac{2.208 \times 0.707}{2.208 - 1.326} + \frac{1 \times 0.273}{1 - 1.326} + \frac{0.457 \times 0.019}{0.457 - 1.326}
    Rmin+1=1.5600.882+0.273−0.326+0.008683−0.869R_{min} + 1 = \frac{1.560}{0.882} + \frac{0.273}{-0.326} + \frac{0.008683}{-0.869}
    Rmin+1=1.7687−0.8374−0.00999R_{min} + 1 = 1.7687 - 0.8374 - 0.00999
    Rmin+1=0.92131R_{min} + 1 = 0.92131
    Rmin=0.92131−1=−0.07869R_{min} = 0.92131 - 1 = -0.07869

    A negative RminR_{min} indicates an issue with the chosen θ\theta or the problem setup. The root θ\theta must be between the relative volatilities of the key components. Here, αLK=2.208\alpha_{LK} = 2.208 and αHK=0.457\alpha_{HK} = 0.457. The intermediate component αheptane=1\alpha_{heptane} = 1.
    For a multi-component system, there are Nc−1N_c-1 roots for θ\theta. One root should be between αLK\alpha_{LK} and αIK\alpha_{IK} (n-hexane and n-heptane), and another between αIK\alpha_{IK} and αHK\alpha_{HK} (n-heptane and n-octane).
    The given θ\theta values (1.3, 1.4, 1.5) are between αhexane\alpha_{hexane} (2.208) and αheptane\alpha_{heptane} (1). This θ\theta is used for the separation between the light key (n-hexane) and the intermediate component (n-heptane).
    However, for RminR_{min}, we typically use the θ\theta that lies between the relative volatilities of the designated light key and heavy key.
    In this case, the designated LK is n-hexane (α=2.208\alpha=2.208) and HK is n-octane (α=0.457\alpha=0.457). The intermediate component is n-heptane (α=1\alpha=1).
    The root θ\theta should be between αLK\alpha_{LK} and αHK\alpha_{HK}.
    The roots of the Underwood equation are between the αi\alpha_i values.
    The roots are θ1∈(1,2.208)\theta_1 \in (1, 2.208) and θ2∈(0.457,1)\theta_2 \in (0.457, 1).
    The θ\theta value we found (1.326) is between 1 and 2.208. This is the correct θ\theta for the separation between n-hexane and n-heptane.
    For RminR_{min}, we use the θ\theta that lies between the relative volatilities of the key components.
    The problem states n-hexane is LK and n-octane is HK.
    The θ\theta value used in the RminR_{min} equation should be the one that lies between αLK\alpha_{LK} and αHK\alpha_{HK}.
    However, the given values for θ\theta (1.3, 1.4, 1.5) are all greater than αheptane=1\alpha_{heptane}=1. This means we are looking for the root between αhexane\alpha_{hexane} and αheptane\alpha_{heptane}.
    If we use this θ\theta for RminR_{min}, it implies that n-heptane is the heavy key for the top section.
    Let's re-evaluate the RminR_{min} calculation.
    Rmin+1=2.208×0.7072.208−1.326+1×0.2731−1.326+0.457×0.0190.457−1.326R_{min} + 1 = \frac{2.208 \times 0.707}{2.208 - 1.326} + \frac{1 \times 0.273}{1 - 1.326} + \frac{0.457 \times 0.019}{0.457 - 1.326}
    Rmin+1=1.5600.882+0.273−0.326+0.008683−0.869R_{min} + 1 = \frac{1.560}{0.882} + \frac{0.273}{-0.326} + \frac{0.008683}{-0.869}
    Rmin+1=1.768707−0.837423−0.009992=0.921292R_{min} + 1 = 1.768707 - 0.837423 - 0.009992 = 0.921292
    Rmin=0.921292−1=−0.078708R_{min} = 0.921292 - 1 = -0.078708

    A negative RminR_{min} is physically impossible. This indicates that the chosen θ\theta is not the correct one for the RminR_{min} calculation, or there's an issue with the problem statement or the assumed split of n-heptane.
    In Underwood's method, the θ\theta used for RminR_{min} must be between the relative volatilities of the key components.
    If n-hexane is LK and n-octane is HK, then the θ\theta should be between 2.208 and 0.457.
    The roots of the equation ∑i=1Ncαiziαi−θ=0\sum_{i=1}^{N_c} \frac{\alpha_i z_i}{\alpha_i - \theta} = 0 are θ1∈(1,2.208)\theta_1 \in (1, 2.208) and θ2∈(0.457,1)\theta_2 \in (0.457, 1).
    The θ\theta we found (1.326) is θ1\theta_1. This θ\theta is used when the split is between n-hexane and n-heptane.
    If the split is between n-heptane and n-octane, we would need θ2\theta_2.
    However, the problem defines LK as n-hexane and HK as n-octane.
    Let's assume the problem expects us to use the θ\theta that lies between the relative volatilities of the designated key components.
    If the problem implies that the intermediate component (n-heptane) is not a key component, then the θ\theta for RminR_{min} should be between αhexane\alpha_{hexane} and αoctane\alpha_{octane}.
    This means we need to find the root of the Underwood equation that lies between 2.208 and 0.457.
    The θ=1.326\theta = 1.326 is between 1 and 2.208.
    Let's re-evaluate the function f(θ)f(\theta) for θ\theta values between 0.457 and 1.
    f(0.5)=1.059842.208−0.5+0.361−0.5+0.073120.457−0.5=1.059841.708+0.360.5+0.07312−0.043=0.61934+0.72−1.6999=−0.36056f(0.5) = \frac{1.05984}{2.208 - 0.5} + \frac{0.36}{1 - 0.5} + \frac{0.07312}{0.457 - 0.5} = \frac{1.05984}{1.708} + \frac{0.36}{0.5} + \frac{0.07312}{-0.043} = 0.61934 + 0.72 - 1.6999 = -0.36056
    f(0.6)=1.059842.208−0.6+0.361−0.6+0.073120.457−0.6=1.059841.608+0.360.4+0.07312−0.143=0.65910+0.9−0.51133=1.04777f(0.6) = \frac{1.05984}{2.208 - 0.6} + \frac{0.36}{1 - 0.6} + \frac{0.07312}{0.457 - 0.6} = \frac{1.05984}{1.608} + \frac{0.36}{0.4} + \frac{0.07312}{-0.143} = 0.65910 + 0.9 - 0.51133 = 1.04777
    The second root is between 0.5 and 0.6.
    Let's use linear interpolation for the second root:
    θ2=0.5+(0.6−0.5)×0−(−0.36056)1.04777−(−0.36056)=0.5+0.1×0.360561.40833=0.5+0.1×0.2560=0.5256\theta_2 = 0.5 + (0.6 - 0.5) \times \frac{0 - (-0.36056)}{1.04777 - (-0.36056)} = 0.5 + 0.1 \times \frac{0.36056}{1.40833} = 0.5 + 0.1 \times 0.2560 = 0.5256
    Let's use θ=0.526\theta = 0.526. This θ\theta is between αheptane\alpha_{heptane} and αoctane\alpha_{octane}.

    The problem states "estimated values of θ\theta are 1.3, 1.4 and 1.5". This strongly suggests that the problem expects us to use the θ\theta value that falls within this range, which is θ1=1.326\theta_1 = 1.326.
    If we use θ=1.326\theta = 1.326, and we get a negative RminR_{min}, it implies that the separation is not possible with this θ\theta or that the problem is ill-posed for this specific θ\theta.
    However, RminR_{min} must be positive.
    Let's re-check the formula for RminR_{min}.
    Rmin=1αLK−θ∑i=1Ncαiziαi−θ−1R_{min} = \frac{1}{\alpha_{LK} - \theta} \sum_{i=1}^{N_c} \frac{\alpha_i z_i}{\alpha_i - \theta} - 1 is not correct.
    The correct form for RminR_{min} is:
    Rmin=1xLK,D∑i=1Ncαixi,Dαi−θ−1R_{min} = \frac{1}{x_{LK,D}} \sum_{i=1}^{N_c} \frac{\alpha_i x_{i,D}}{\alpha_i - \theta} - 1 (This is also not correct)

    Let's use the standard form:
    Rmin=1D∑i=1NcαiFziαi−θ−1R_{min} = \frac{1}{D} \sum_{i=1}^{N_c} \frac{\alpha_i F z_i}{\alpha_i - \theta} - 1 (This is for q=0q=0)
    For q=1q=1, the equation for θ\theta is ∑i=1Ncαiziαi−θ=0\sum_{i=1}^{N_c} \frac{\alpha_i z_i}{\alpha_i - \theta} = 0.
    Then, $R_{min} = \frac{1}{x_{

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