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Calculate the following: 1.1 The additional mass required to maintain the working hydraulic pressure. 1.2 The work done by the ram in the working stroke. 1.3 The power transmitted by the ram during the working stroke.

Physics

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Here are the calculations for Question 6: Hydraulics.

6.1 A mass loaded accumulator

Given:
Ram diameter D=400 mm=0.4 mD = 400 \text{ mm} = 0.4 \text{ m}
Initial mass m0=580 kgm_0 = 580 \text{ kg}
Hydraulic pressure P=1.0 MPa=1.0×106 PaP = 1.0 \text{ MPa} = 1.0 \times 10^6 \text{ Pa}
Ram moves distance s=250 mm=0.25 ms = 250 \text{ mm} = 0.25 \text{ m} in time t=4 st = 4 \text{ s}
Assume acceleration due to gravity g=9.81 m/s2g = 9.81 \text{ m/s}^2.

6.1.1 The additional mass required to maintain the working hydraulic pressure.

  1. Calculate the area of the ram.

    A=πD24=π(0.4 m)24=0.04π m2A = \frac{\pi D^2}{4} = \frac{\pi (0.4 \text{ m})^2}{4} = 0.04\pi \text{ m}^2
  2. Calculate the total force required to generate the pressure.

    F=P×A=(1.0×106 Pa)×(0.04π m2)=40000π NF = P \times A = (1.0 \times 10^6 \text{ Pa}) \times (0.04\pi \text{ m}^2) = 40000\pi \text{ N}
  3. Calculate the total mass required to produce this force.

    M=Fg=40000π N9.81 m/s2≈12809.77 kgM = \frac{F}{g} = \frac{40000\pi \text{ N}}{9.81 \text{ m/s}^2} \approx 12809.77 \text{ kg}
  4. Calculate the additional mass required.

    madd=M−m0=12809.77 kg−580 kg=12229.77 kgm_{add} = M - m_0 = 12809.77 \text{ kg} - 580 \text{ kg} = \boxed{\text{12229.77 kg}}

    6.1.2 The work done by the ram in the working stroke.

  5. Use the force calculated in 6.1.1.

    F=40000π NF = 40000\pi \text{ N}
  6. Calculate the work done.

    W=F×s=(40000π N)×(0.25 m)=10000π J=31415.93 JW = F \times s = (40000\pi \text{ N}) \times (0.25 \text{ m}) = 10000\pi \text{ J} = \boxed{\text{31415.93 J}}

    6.1.3 The power transmitted by the ram during the working stroke.

  7. Use the work done calculated in 6.1.2.

    W=10000π JW = 10000\pi \text{ J}
  8. Calculate the power transmitted.

    Ptransmitted=Wt=10000π J4 s=2500π W=7853.98 WP_{transmitted} = \frac{W}{t} = \frac{10000\pi \text{ J}}{4 \text{ s}} = 2500\pi \text{ W} = \boxed{\text{7853.98 W}}

    6.2 The plunger of a three-cylinder water pump

    Given:
    Number of cylinders N=3N = 3
    Plunger diameter d=80 mm=0.08 md = 80 \text{ mm} = 0.08 \text{ m}
    Stroke length L=200 mm=0.2 mL = 200 \text{ mm} = 0.2 \text{ m}
    Delivery pressure P=820 kPa=820×103 PaP = 820 \text{ kPa} = 820 \times 10^3 \text{ Pa}

    6.2.1 The power required to drive the pump at 180 r/min180 \text{ r/min} if the overall efficiency is 88%88\%.

  9. Calculate the area of one plunger.

    Aplunger=πd24=π(0.08 m)24=0.0016π m2A_{plunger} = \frac{\pi d^2}{4} = \frac{\pi (0.08 \text{ m})^2}{4} = 0.0016\pi \text{ m}^2
  10. Calculate the theoretical flow rate of the pump.

    Assuming a single-acting pump, the number of strokes per second for each cylinder is 180 r/min/60 s/min=3 s−1180 \text{ r/min} / 60 \text{ s/min} = 3 \text{ s}^{-1}.

    Qtheoretical=N×Aplunger×L×Nrpm60Q_{theoretical} = N \times A_{plunger} \times L \times \frac{N_{rpm}}{60} Qtheoretical=3×(0.0016π m2)×(0.2 m)×(3 s−1)=0.00288π m3/sQ_{theoretical} = 3 \times (0.0016\pi \text{ m}^2) \times (0.2 \text{ m}) \times (3 \text{ s}^{-1}) = 0.00288\pi \text{ m}^3/\text{s}
  11. Calculate the output power of the pump.

    Pout=P×Qtheoretical=(820×103 Pa)×(0.00288π m3/s)=2361.6π WP_{out} = P \times Q_{theoretical} = (820 \times 10^3 \text{ Pa}) \times (0.00288\pi \text{ m}^3/\text{s}) = 2361.6\pi \text{ W}
  12. Calculate the input power required, considering the efficiency.

    Pin=Poutη=2361.6π W0.88=8430.68 WP_{in} = \frac{P_{out}}{\eta} = \frac{2361.6\pi \text{ W}}{0.88} = \boxed{\text{8430.68 W}}

    6.2.2 The volume of water delivered per minute in litres, if the pump has a slip of 5%5\%.

  13. Calculate the theoretical flow rate in m3/min\text{m}^3/\text{min}.

    Qtheoretical,min=Qtheoretical×60 s/min=(0.00288π m3/s)×60=0.1728π m3/minQ_{theoretical, min} = Q_{theoretical} \times 60 \text{ s/min} = (0.00288\pi \text{ m}^3/\text{s}) \times 60 = 0.1728\pi \text{ m}^3/\text{min}
  14. Calculate the actual flow rate considering a slip of 5%5\%.

    Qactual,min=Qtheoretical,min×(1−slip)Q_{actual, min} = Q_{theoretical, min} \times (1 - \text{slip}) Qactual,min=(0.1728π m3/min)×(1−0.05)=0.16416π m3/minQ_{actual, min} = (0.1728\pi \text{ m}^3/\text{min}) \times (1 - 0.05) = 0.16416\pi \text{ m}^3/\text{min}
  15. Convert the actual flow rate to litres per minute.

    Qactual,litres/min=Qactual,min×1000 litres/m3Q_{actual, litres/min} = Q_{actual, min} \times 1000 \text{ litres/m}^3 Qactual,litres/min=(0.16416π m3/min)×1000=515.69 litres/minQ_{actual, litres/min} = (0.16416\pi \text{ m}^3/\text{min}) \times 1000 = \boxed{\text{515.69 litres/min}}

    6.3 A hydraulic press

    Given:
    Ram diameter Dram=90 mm=0.09 mD_{ram} = 90 \text{ mm} = 0.09 \text{ m}
    Plunger diameter dplunger=18 mm=0.018 md_{plunger} = 18 \text{ mm} = 0.018 \text{ m}
    Plunger stroke Lplunger=35 mm=0.035 mL_{plunger} = 35 \text{ mm} = 0.035 \text{ m}
    Mechanical advantage of lever MAlever=10MA_{lever} = 10

    6.3.1 The force required to lift a 4-ton load if the efficiency of the press is 80%80\%.

  16. Calculate the force exerted by the 4-ton load.

    Fload=4 tons×1000 kg/ton×9.81 m/s2=4000 kg×9.81 m/s2=39240 NF_{load} = 4 \text{ tons} \times 1000 \text{ kg/ton} \times 9.81 \text{ m/s}^2 = 4000 \text{ kg} \times 9.81 \text{ m/s}^2 = 39240 \text{ N}
  17. Calculate the area of the ram and the plunger.

    Aram=πDram24=π(0.09 m)24=0.002025π m2A_{ram} = \frac{\pi D_{ram}^2}{4} = \frac{\pi (0.09 \text{ m})^2}{4} = 0.002025\pi \text{ m}^2 Aplunger=πdplunger24=π(0.018 m)24=0.000081π m2A_{plunger} = \frac{\pi d_{plunger}^2}{4} = \frac{\pi (0.018 \text{ m})^2}{4} = 0.000081\pi \text{ m}^2
  18. Calculate the theoretical force on the plunger.

    The pressure in the system is P=FloadAramP = \frac{F_{load}}{A_{ram}}. The theoretical force on the plunger is Fplunger,theoretical=P×AplungerF_{plunger, theoretical} = P \times A_{plunger}.

    Fplunger,theoretical=Fload×AplungerAram=39240 N×0.000081π m20.002025π m2F_{plunger, theoretical} = F_{load} \times \frac{A_{plunger}}{A_{ram}} = 39240 \text{ N} \times \frac{0.000081\pi \text{ m}^2}{0.002025\pi \text{ m}^2} Fplunger,theoretical=39240 N×0.0000810.002025=39240 N×125=1569.6 NF_{plunger, theoretical} = 39240 \text{ N} \times \frac{0.000081}{0.002025} = 39240 \text{ N} \times \frac{1}{25} = 1569.6 \text{ N}
  19. Calculate the actual force on the plunger, considering the efficiency of 80%80\%.

    Fplunger,actual=Fplunger,theoreticalη=1569.6 N0.80=1962 NF_{plunger, actual} = \frac{F_{plunger, theoretical}}{\eta} = \frac{1569.6 \text{ N}}{0.80} = 1962 \text{ N}
  20. Calculate the input force required on the lever, considering its mechanical advantage of 10.

    Finput=Fplunger,actualMAlever=1962 N10=196.2 NF_{input} = \frac{F_{plunger, actual}}{MA_{lever}} = \frac{1962 \text{ N}}{10} = \boxed{\text{196.2 N}}

    6.3.2 The number of strokes required to raise the load 180 mm180 \text{ mm} if the hydraulic system has a slip of 4%4\%.

  21. Calculate the volume displaced by one theoretical plunger stroke.

    Vplunger,theoretical=Aplunger×Lplunger=(0.000081π m2)×(0.035 m)=0.000002835π m3V_{plunger, theoretical} = A_{plunger} \times L_{plunger} = (0.000081\pi \text{ m}^2) \times (0.035 \text{ m}) = 0.000002835\pi \text{ m}^3
  22. Calculate the volume required to lift the ram by 180 mm180 \text{ mm}.

    Hram=180 mm=0.18 mH_{ram} = 180 \text{ mm} = 0.18 \text{ m} Vram=Aram×Hram=(0.002025π m2)×(0.18 m)=0.0003645π m3V_{ram} = A_{ram} \times H_{ram} = (0.002025\pi \text{ m}^2) \times (0.18 \text{ m}) = 0.0003645\pi \text{ m}^3
  23. Calculate the actual volume delivered per plunger stroke, considering a slip of 4%4\%.

    Vplunger,actual=Vplunger,theoretical×(1−slip)V_{plunger, actual} = V_{plunger, theoretical} \times (1 - \text{slip}) Vplunger,actual=(0.000002835π m3)×(1−0.04)=0.0000027216π m3V_{plunger, actual} = (0.000002835\pi \text{ m}^3) \times (1 - 0.04) = 0.0000027216\pi \text{ m}^3
  24. Calculate the number of strokes required.

    nactual=VramVplunger,actual=0.0003645π m30.0000027216π m3=133.928...n_{actual} = \frac{V_{ram}}{V_{plunger, actual}} = \frac{0.0003645\pi \text{ m}^3}{0.0000027216\pi \text{ m}^3} = 133.928...

    Since the number of strokes must be a whole number to achieve the desired lift, we round up.

    nactual=134 strokesn_{actual} = \boxed{\text{134 strokes}}
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