Here are the calculations for Question 6: Hydraulics.
6.1 A mass loaded accumulator
Given:
Ram diameter D=400mm=0.4 m
Initial mass m0=580 kg
Hydraulic pressure P=1.0MPa=1.0×106 Pa
Ram moves distance s=250mm=0.25 m in time t=4 s
Assume acceleration due to gravity g=9.81m/s2.
6.1.1 The additional mass required to maintain the working hydraulic pressure.
Step 1: Calculate the area of the ram.
A=4πD2=4π(0.4m)2=0.04πm2
Step 2: Calculate the total force required to generate the pressure.
F=P×A=(1.0×106Pa)×(0.04πm2)=40000π N
Step 3: Calculate the total mass required to produce this force.
M=gF=9.81m/s240000πN≈12809.77 kg
Step 4: Calculate the additional mass required.
madd=M−m0=12809.77kg−580kg=12229.77 kg
6.1.2 The work done by the ram in the working stroke.
Step 1: Use the force calculated in 6.1.1.
F=40000π N
Step 2: Calculate the work done.
W=F×s=(40000πN)×(0.25m)=10000πJ=31415.93 J
6.1.3 The power transmitted by the ram during the working stroke.
Step 1: Use the work done calculated in 6.1.2.
W=10000π J
Step 2: Calculate the power transmitted.
Ptransmitted=tW=4s10000πJ=2500πW=7853.98 W
6.2 The plunger of a three-cylinder water pump
Given:
Number of cylinders N=3
Plunger diameter d=80mm=0.08 m
Stroke length L=200mm=0.2 m
Delivery pressure P=820kPa=820×103 Pa
6.2.1 The power required to drive the pump at 180 r/min if the overall efficiency is 88%.
Step 1: Calculate the area of one plunger.
Aplunger=4πd2=4π(0.08m)2=0.0016πm2
Step 2: Calculate the theoretical flow rate of the pump.
Assuming a single-acting pump, the number of strokes per second for each cylinder is 180r/min/60s/min=3s−1.
Qtheoretical=N×Aplunger×L×60Nrpm
Qtheoretical=3×(0.0016πm2)×(0.2m)×(3s−1)=0.00288πm3/s
Step 3: Calculate the output power of the pump.
Pout=P×Qtheoretical=(820×103Pa)×(0.00288πm3/s)=2361.6π W
Step 4: Calculate the input power required, considering the efficiency.
Pin=ηPout=0.882361.6πW=8430.68 W
6.2.2 The volume of water delivered per minute in litres, if the pump has a slip of 5%.
Step 1: Calculate the theoretical flow rate in m3/min.
Qtheoretical,min=Qtheoretical×60s/min=(0.00288πm3/s)×60=0.1728πm3/min
Step 2: Calculate the actual flow rate considering a slip of 5%.
Qactual,min=Qtheoretical,min×(1−slip)
Qactual,min=(0.1728πm3/min)×(1−0.05)=0.16416πm3/min
Step 3: Convert the actual flow rate to litres per minute.
Qactual,litres/min=Qactual,min×1000litres/m3
Qactual,litres/min=(0.16416πm3/min)×1000=515.69 litres/min
6.3 A hydraulic press
Given:
Ram diameter Dram=90mm=0.09 m
Plunger diameter dplunger=18mm=0.018 m
Plunger stroke Lplunger=35mm=0.035 m
Mechanical advantage of lever MAlever=10
6.3.1 The force required to lift a 4-ton load if the efficiency of the press is 80%.
Step 1: Calculate the force exerted by the 4-ton load.
Fload=4tons×1000kg/ton×9.81m/s2=4000kg×9.81m/s2=39240 N
Step 2: Calculate the area of the ram and the plunger.
Aram=4πDram2=4π(0.09m)2=0.002025πm2
Aplunger=4πdplunger2=4π(0.018m)2=0.000081πm2
Step 3: Calculate the theoretical force on the plunger.
The pressure in the system is P=AramFload. The theoretical force on the plunger is Fplunger,theoretical=P×Aplunger.
Fplunger,theoretical=Fload×AramAplunger=39240N×0.002025πm20.000081πm2
Fplunger,theoretical=39240N×0.0020250.000081=39240N×251=1569.6 N
Step 4: Calculate the actual force on the plunger, considering the efficiency of 80%.
Fplunger,actual=ηFplunger,theoretical=0.801569.6N=1962 N
Step 5: Calculate the input force required on the lever, considering its mechanical advantage of 10.
Finput=MAleverFplunger,actual=101962N=196.2 N
6.3.2 The number of strokes required to raise the load 180 mm if the hydraulic system has a slip of 4%.
Step 1: Calculate the volume displaced by one theoretical plunger stroke.
Vplunger,theoretical=Aplunger×Lplunger=(0.000081πm2)×(0.035m)=0.000002835πm3
Step 2: Calculate the volume required to lift the ram by 180 mm.
Hram=180mm=0.18 m
Vram=Aram×Hram=(0.002025πm2)×(0.18m)=0.0003645πm3
Step 3: Calculate the actual volume delivered per plunger stroke, considering a slip of 4%.
Vplunger,actual=Vplunger,theoretical×(1−slip)
Vplunger,actual=(0.000002835πm3)×(1−0.04)=0.0000027216πm3
Step 4: Calculate the number of strokes required.
nactual=Vplunger,actualVram=0.0000027216πm30.0003645πm3=133.928...
Since the number of strokes must be a whole number to achieve the desired lift, we round up.
nactual=134 strokes
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