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Calculate the mean (x) for each sample group by summing the lengths and dividing by the number of studs (5).

Mathematics

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b) (i)

Step 1: Calculate the mean (xˉ\bar{x}) for each sample group by summing the lengths and dividing by the number of studs (5).

Step 2: Calculate the range (R) for each sample group by subtracting the minimum length from the maximum length.

For Sample Group A:
xˉA=28+27+29+27+285=1395=27.8 mm\bar{x}_A = \frac{28+27+29+27+28}{5} = \frac{139}{5} = 27.8 \text{ mm}
RA=29−27=2 mmR_A = 29 - 27 = 2 \text{ mm}

For Sample Group B:
xˉB=27+29+28+26+285=1385=27.6 mm\bar{x}_B = \frac{27+29+28+26+28}{5} = \frac{138}{5} = 27.6 \text{ mm}
RB=29−26=3 mmR_B = 29 - 26 = 3 \text{ mm}

For Sample Group C:
xˉC=29+27+26+28+295=1395=27.8 mm\bar{x}_C = \frac{29+27+26+28+29}{5} = \frac{139}{5} = 27.8 \text{ mm}
RC=29−26=3 mmR_C = 29 - 26 = 3 \text{ mm}

For Sample Group D:
xˉD=28+26+29+26+295=1385=27.6 mm\bar{x}_D = \frac{28+26+29+26+29}{5} = \frac{138}{5} = 27.6 \text{ mm}
RD=29−26=3 mmR_D = 29 - 26 = 3 \text{ mm}

For Sample Group E:
xˉE=28+27+26+28+275=1365=27.2 mm\bar{x}_E = \frac{28+27+26+28+27}{5} = \frac{136}{5} = 27.2 \text{ mm}
RE=28−26=2 mmR_E = 28 - 26 = 2 \text{ mm}

b) (ii)

Step 1: Calculate the process mean (xˉˉ\bar{\bar{x}}) by averaging the means of all sample groups.

Step 2: Calculate the mean of sample ranges (Rˉ\bar{R}) by averaging the ranges of all sample groups.

Process mean:

xˉˉ=xˉA+xˉB+xˉC+xˉD+xˉE5=27.8+27.6+27.8+27.6+27.25=1385=27.6 mm\bar{\bar{x}} = \frac{\bar{x}_A + \bar{x}_B + \bar{x}_C + \bar{x}_D + \bar{x}_E}{5} = \frac{27.8 + 27.6 + 27.8 + 27.6 + 27.2}{5} = \frac{138}{5} = \boxed{27.6 \text{ mm}}

Mean of sample ranges:

Rˉ=RA+RB+RC+RD+RE5=2+3+3+3+25=135=2.6 mm\bar{R} = \frac{R_A + R_B + R_C + R_D + R_E}{5} = \frac{2 + 3 + 3 + 3 + 2}{5} = \frac{13}{5} = \boxed{2.6 \text{ mm}}

b) (iii)

Step 1: Calculate the process standard deviation (σ\sigma) using the formula σ=Rˉdn\sigma = \frac{\bar{R}}{d_n}.

Step 2: Calculate the standard error of the mean, σn\frac{\sigma}{\sqrt{n}}, where n=5n=5 is the sample size.

Step 3: Determine the warning and action lines for the mean chart using the formulas:
Center Line (CL) = xˉˉ\bar{\bar{x}}
Upper Warning Line (UWL) = xˉˉ+2σn\bar{\bar{x}} + 2 \frac{\sigma}{\sqrt{n}}
Lower Warning Line (LWL) = xˉˉ−2σn\bar{\bar{x}} - 2 \frac{\sigma}{\sqrt{n}}
Upper Action Line (UAL) = xˉˉ+3σn\bar{\bar{x}} + 3 \frac{\sigma}{\sqrt{n}}
Lower Action Line (LAL) = xˉˉ−3σn\bar{\bar{x}} - 3 \frac{\sigma}{\sqrt{n}}

Given Hartley's constant, dn=2.33d_n = 2.33.

Process standard deviation:

σ=Rˉdn=2.62.33≈1.11588 mm\sigma = \frac{\bar{R}}{d_n} = \frac{2.6}{2.33} \approx 1.11588 \text{ mm}

Standard error of the mean:

σn=1.115885≈1.115882.23607≈0.49903 mm\frac{\sigma}{\sqrt{n}} = \frac{1.11588}{\sqrt{5}} \approx \frac{1.11588}{2.23607} \approx 0.49903 \text{ mm}

Center Line (CL):

CL=xˉˉ=27.6 mmCL = \bar{\bar{x}} = \boxed{27.6 \text{ mm}}

Warning Lines:

UWL=27.6+2(0.49903)=27.6+0.99806=28.598 mmUWL = 27.6 + 2(0.49903) = 27.6 + 0.99806 = \boxed{28.598 \text{ mm}}
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