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A hollow circular shaft has inside and outside diameters of 30 mm and 40 mm, respectively. The material has a shear modulus of 60 kN/mm². Determine the maximum stress in the shaft when it is subjected to a twist of 5° in a length of 2.5 m. What is the maximum torque the shaft can carry?

Physics

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Step-by-step solution

6 steps
  1. Calculate the torque (TT) transmitted by the shaft.

    The power (PP) transmitted by a shaft is given by P=2πNT60P = \frac{2 \pi N T}{60}, where NN is the rotational speed in rpm.
    Given P=2.2 MW=2.2×106 WP = 2.2 \text{ MW} = 2.2 \times 10^6 \text{ W} and N=60 rpmN = 60 \text{ rpm}.

    T=P×602πNT = \frac{P \times 60}{2 \pi N} T=2.2×106 W×602π×60 rpmT = \frac{2.2 \times 10^6 \text{ W} \times 60}{2 \pi \times 60 \text{ rpm}} T=2.2×1062π N⋅mT = \frac{2.2 \times 10^6}{2 \pi} \text{ N}\cdot\text{m} T≈350140.85 N⋅mT \approx 350140.85 \text{ N}\cdot\text{m}
  2. Calculate the diameter of the solid shaft (DsD_s).

    For a solid shaft, the maximum shear stress (τmax\tau_{max}) is given by τmax=16TπDs3\tau_{max} = \frac{16 T}{\pi D_s^3}.
    Given τmax=85 MPa=85×106 N/m2\tau_{max} = 85 \text{ MPa} = 85 \times 10^6 \text{ N/m}^2.

    Ds3=16TπτmaxD_s^3 = \frac{16 T}{\pi \tau_{max}} Ds3=16×350140.85 N⋅mπ×85×106 N/m2D_s^3 = \frac{16 \times 350140.85 \text{ N}\cdot\text{m}}{\pi \times 85 \times 10^6 \text{ N/m}^2} Ds3=5602253.6π×85×106 m3D_s^3 = \frac{5602253.6}{\pi \times 85 \times 10^6} \text{ m}^3 Ds3≈0.02098 m3D_s^3 \approx 0.02098 \text{ m}^3 Ds=(0.02098)1/3 mD_s = (0.02098)^{1/3} \text{ m} Ds≈0.2758 m=275.8 mmD_s \approx 0.2758 \text{ m} = 275.8 \text{ mm}

    The required diameter of the solid shaft is 275.8 mm\boxed{\text{275.8 mm}}.

  3. Calculate the external diameter (DeD_e) of the hollow shaft.

    For a hollow shaft, the maximum shear stress (τmax\tau_{max}) is given by τmax=16TπDe3(1−k4)\tau_{max} = \frac{16 T}{\pi D_e^3 (1 - k^4)}, where k=DiDek = \frac{D_i}{D_e} is the ratio of internal to external diameter.
    Given 3De=4Di3D_e = 4D_i, which means k=DiDe=34=0.75k = \frac{D_i}{D_e} = \frac{3}{4} = 0.75.
    The hollow shaft transmits the same torque T≈350140.85 N⋅mT \approx 350140.85 \text{ N}\cdot\text{m} and has the same allowable shear stress τmax=85×106 N/m2\tau_{max} = 85 \times 10^6 \text{ N/m}^2.

    De3=16Tπτmax(1−k4)D_e^3 = \frac{16 T}{\pi \tau_{max} (1 - k^4)}

    First, calculate 1−k41 - k^4:

    1−k4=1−(0.75)4=1−0.31640625=0.683593751 - k^4 = 1 - (0.75)^4 = 1 - 0.31640625 = 0.68359375

    Now, substitute the values:

    De3=16×350140.85 N⋅mπ×85×106 N/m2×0.68359375D_e^3 = \frac{16 \times 350140.85 \text{ N}\cdot\text{m}}{\pi \times 85 \times 10^6 \text{ N/m}^2 \times 0.68359375} De3=5602253.6π×85×106×0.68359375 m3D_e^3 = \frac{5602253.6}{\pi \times 85 \times 10^6 \times 0.68359375} \text{ m}^3 De3≈0.03068 m3D_e^3 \approx 0.03068 \text{ m}^3 De=(0.03068)1/3 mD_e = (0.03068)^{1/3} \text{ m} De≈0.3130 mD_e \approx 0.3130 \text{ m}
  4. Calculate the internal diameter (DiD_i) of the hollow shaft.

    Di=k×De=0.75×0.3130 mD_i = k \times D_e = 0.75 \times 0.3130 \text{ m} Di≈0.23475 mD_i \approx 0.23475 \text{ m}
  5. Calculate the cross-sectional areas of the solid and hollow shafts.

    The weight per meter length is proportional to the cross-sectional area for the same material.
    Area of solid shaft (AsA_s):

    As=π4Ds2=π4(0.2758 m)2A_s = \frac{\pi}{4} D_s^2 = \frac{\pi}{4} (0.2758 \text{ m})^2 As≈0.05973 m2A_s \approx 0.05973 \text{ m}^2

    Area of hollow shaft (AhA_h):

    Ah=π4(De2−Di2)=π4((0.3130 m)2−(0.23475 m)2)A_h = \frac{\pi}{4} (D_e^2 - D_i^2) = \frac{\pi}{4} ((0.3130 \text{ m})^2 - (0.23475 \text{ m})^2) Ah=π4(0.097969−0.0551075625) m2A_h = \frac{\pi}{4} (0.097969 - 0.0551075625) \text{ m}^2 Ah=π4(0.0428614375) m2A_h = \frac{\pi}{4} (0.0428614375) \text{ m}^2 Ah≈0.03367 m2A_h \approx 0.03367 \text{ m}^2
  6. Calculate the percentage saving in weight per meter length.

    Percentage Saving=As−AhAs×100%\text{Percentage Saving} = \frac{A_s - A_h}{A_s} \times 100\% Percentage Saving=0.05973 m2−0.03367 m20.05973 m2×100%\text{Percentage Saving} = \frac{0.05973 \text{ m}^2 - 0.03367 \text{ m}^2}{0.05973 \text{ m}^2} \times 100\% Percentage Saving=0.026060.05973×100%\text{Percentage Saving} = \frac{0.02606}{0.05973} \times 100\% Percentage Saving≈43.63%\text{Percentage Saving} \approx 43.63\%

    The percentage saving in weight per meter length is 43.63%\boxed{\text{43.63\%}}.

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