Step 1: Calculate the torque (T) transmitted by the shaft.
The power (P) transmitted by a shaft is given by P=602πNT, where N is the rotational speed in rpm.
Given P=2.2MW=2.2×106 W and N=60 rpm.
T=2πNP×60
T=2π×60rpm2.2×106W×60
T=2π2.2×106N⋅m
T≈350140.85N⋅m
Step 2: Calculate the diameter of the solid shaft (Ds).
For a solid shaft, the maximum shear stress (τmax) is given by τmax=πDs316T.
Given τmax=85MPa=85×106N/m2.
Ds3=πτmax16T
Ds3=π×85×106N/m216×350140.85N\cdotm
Ds3=π×85×1065602253.6m3
Ds3≈0.02098m3
Ds=(0.02098)1/3 m
Ds≈0.2758m=275.8 mm
The required diameter of the solid shaft is 275.8mm.
Step 3: Calculate the external diameter (De) of the hollow shaft.
For a hollow shaft, the maximum shear stress (τmax) is given by τmax=πDe3(1−k4)16T, where k=DeDi is the ratio of internal to external diameter.
Given 3De=4Di, which means k=DeDi=43=0.75.
The hollow shaft transmits the same torque T≈350140.85N⋅m and has the same allowable shear stress τmax=85×106N/m2.
De3=πτmax(1−k4)16T
First, calculate 1−k4:
1−k4=1−(0.75)4=1−0.31640625=0.68359375
Now, substitute the values:
De3=π×85×106N/m2×0.6835937516×350140.85N\cdotm
De3=π×85×106×0.683593755602253.6m3
De3≈0.03068m3
De=(0.03068)1/3 m
De≈0.3130 m
Step 4: Calculate the internal diameter (Di) of the hollow shaft.
Di=k×De=0.75×0.3130 m
Di≈0.23475 m
Step 5: Calculate the cross-sectional areas of the solid and hollow shafts.
The weight per meter length is proportional to the cross-sectional area for the same material.
Area of solid shaft (As):
As=4πDs2=4π(0.2758m)2
As≈0.05973m2
Area of hollow shaft (Ah):
Ah=4π(De2−Di2)=4π((0.3130m)2−(0.23475m)2)
Ah=4π(0.097969−0.0551075625)m2
Ah=4π(0.0428614375)m2
Ah≈0.03367m2
Step 6: Calculate the percentage saving in weight per meter length.
Percentage Saving=AsAs−Ah×100%
Percentage Saving=0.05973m20.05973m2−0.03367m2×100%
Percentage Saving=0.059730.02606×100%
Percentage Saving≈43.63%
The percentage saving in weight per meter length is 43.63%.
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