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There are three cylinder head on this compressor the two cylinder warm when the machine is on while the one that i pointed with the green arrows didn't warm compared to the other. Today we are on production while the machines overheat an stop. Please help to troubleshooting this machine
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Step-by-step solution
5 stepsThe issue of one cylinder head not warming up while the others do, combined with the machine overheating and stopping, strongly suggests that the cylinder indicated by the green arrows is not compressing air effectively. This causes the other cylinders to work harder, leading to overload and overheating.
Here's a troubleshooting approach:
Check the valves of the non-warming cylinder.
The most common cause for a cylinder not compressing is faulty valves. The intake or discharge valves on that specific cylinder head might be stuck open, broken, or worn out. This prevents pressure buildup and thus no heat generation from compression.
Inspect the piston and piston rings.
If the valves are fine, the piston rings in that cylinder might be worn or broken. This would allow compressed air to leak past the piston, preventing effective compression and heat generation.
Check for mechanical linkage issues.
Ensure the connecting rod for that cylinder is intact and properly connected to the crankshaft, allowing the piston to move. A mechanical failure here would prevent the piston from reciprocating.
Verify air intake and discharge paths.
Check for any blockages in the air intake filter or discharge line specifically for that cylinder. While less common for a single cylinder, it's worth a quick check.
Address the overheating.
Once the non-functioning cylinder is repaired, ensure the compressor's cooling system (fins, fan if present) is clean and unobstructed to prevent future overheating. Also, check the oil level and quality, as inadequate lubrication can contribute to overheating.
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