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Calculate the thermal resistance for each layer.

Physics

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  1. Calculate the thermal resistance for each layer.

    The overall coefficient of heat transfer UU is the reciprocal of the total thermal resistance RtotalR_{total}. The total thermal resistance is the sum of individual thermal resistances for each layer, given by Ri=xiKiR_i = \frac{x_i}{K_i}, where xix_i is the thickness and KiK_i is the thermal conductivity.

    First, convert all thicknesses from mm to m:

    • Air film: x1=1.5 mm=0.0015 mx_1 = 1.5 \text{ mm} = 0.0015 \text{ m}
    • Condensate film: x2=1.0 mm=0.0010 mx_2 = 1.0 \text{ mm} = 0.0010 \text{ m}
    • Scale (i): x3=2.0 mm=0.0020 mx_3 = 2.0 \text{ mm} = 0.0020 \text{ m}
    • Copper: x4=10 mm=0.010 mx_4 = 10 \text{ mm} = 0.010 \text{ m}
    • Scale (ii): x5=1.5 mm=0.0015 mx_5 = 1.5 \text{ mm} = 0.0015 \text{ m}
    • Water film: x6=2.0 mm=0.0020 mx_6 = 2.0 \text{ mm} = 0.0020 \text{ m}

    Now, calculate the thermal resistance for each layer:

    R1=0.0015 m0.03 W/mK=0.05 m2K/WR_1 = \frac{0.0015 \text{ m}}{0.03 \text{ W/mK}} = 0.05 \text{ m}^2\text{K/W} R2=0.0010 m0.60 W/mK≈0.001667 m2K/WR_2 = \frac{0.0010 \text{ m}}{0.60 \text{ W/mK}} \approx 0.001667 \text{ m}^2\text{K/W} R3=0.0020 m0.40 W/mK=0.005 m2K/WR_3 = \frac{0.0020 \text{ m}}{0.40 \text{ W/mK}} = 0.005 \text{ m}^2\text{K/W} R4=0.010 m379 W/mK≈0.000026 m2K/WR_4 = \frac{0.010 \text{ m}}{379 \text{ W/mK}} \approx 0.000026 \text{ m}^2\text{K/W} R5=0.0015 m0.40 W/mK=0.00375 m2K/WR_5 = \frac{0.0015 \text{ m}}{0.40 \text{ W/mK}} = 0.00375 \text{ m}^2\text{K/W} R6=0.0020 m0.60 W/mK≈0.003333 m2K/WR_6 = \frac{0.0020 \text{ m}}{0.60 \text{ W/mK}} \approx 0.003333 \text{ m}^2\text{K/W}
  2. Calculate the total thermal resistance RtotalR_{total}.

    Rtotal=R1+R2+R3+R4+R5+R6R_{total} = R_1 + R_2 + R_3 + R_4 + R_5 + R_6 Rtotal=0.05+0.001667+0.005+0.000026+0.00375+0.003333R_{total} = 0.05 + 0.001667 + 0.005 + 0.000026 + 0.00375 + 0.003333 Rtotal≈0.063776 m2K/WR_{total} \approx 0.063776 \text{ m}^2\text{K/W}
  3. Calculate the overall coefficient of heat transfer UU.

    U=1Rtotal=10.063776 m2K/WU = \frac{1}{R_{total}} = \frac{1}{0.063776 \text{ m}^2\text{K/W}} U≈15.68 W/m2KU \approx 15.68 \text{ W/m}^2\text{K}

    The overall coefficient of heat transfer is 15.68 W/m2K\boxed{\text{15.68 W/m}^2\text{K}}.

    b) What happens to the value of the overall coefficient of heat transfer if:

    i) Copper is to be changed with Steel (lower 'K' value)?
    If copper is replaced by steel, which has a lower thermal conductivity (KK), the thermal resistance of that layer (R=x/KR = x/K) will increase. Since the overall heat transfer coefficient U=1/RtotalU = 1/R_{total}, an increase in RtotalR_{total} will lead to a decrease in the overall heat transfer coefficient UU.

    ii) The values of first and second scales were to be reduced to half?
    If the thicknesses of Scale (i) and Scale (ii) are reduced to half, their individual thermal resistances (R=x/KR = x/K) will decrease. This reduction in individual resistances will decrease the total thermal resistance RtotalR_{total}. Consequently, the overall heat transfer coefficient U=1/RtotalU = 1/R_{total} will increase.

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