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Calculate the thermal resistance for each layer.
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3 stepsCalculate the thermal resistance for each layer.
The overall coefficient of heat transfer is the reciprocal of the total thermal resistance . The total thermal resistance is the sum of individual thermal resistances for each layer, given by , where is the thickness and is the thermal conductivity.
First, convert all thicknesses from mm to m:
- Air film:
- Condensate film:
- Scale (i):
- Copper:
- Scale (ii):
- Water film:
Now, calculate the thermal resistance for each layer:
Calculate the total thermal resistance .
Calculate the overall coefficient of heat transfer .
The overall coefficient of heat transfer is .
b) What happens to the value of the overall coefficient of heat transfer if:
i) Copper is to be changed with Steel (lower 'K' value)?
If copper is replaced by steel, which has a lower thermal conductivity (), the thermal resistance of that layer () will increase. Since the overall heat transfer coefficient , an increase in will lead to a decrease in the overall heat transfer coefficient .ii) The values of first and second scales were to be reduced to half?
If the thicknesses of Scale (i) and Scale (ii) are reduced to half, their individual thermal resistances () will decrease. This reduction in individual resistances will decrease the total thermal resistance . Consequently, the overall heat transfer coefficient will increase.
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