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A 20° involute pinion with a pitch circle diameter of 192 mm is meshing gear. Calculate: The tangential force between the gears. The radial force between the gears. The normal force between the gears.

Mathematics

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Step-by-step solution

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Here's how to calculate the forces between the gears:

Given:

  • Pressure angle, ϕ=20∘\phi = 20^\circ
  • Pitch circle diameter, D=192 mm=0.192 mD = 192 \text{ mm} = 0.192 \text{ m}
  • Power transmitted, P=18 kW=18000 WP = 18 \text{ kW} = 18000 \text{ W}
  • Rotational speed, N=200 rpmN = 200 \text{ rpm}
  1. Calculate the angular velocity and tangential velocity.

    First, convert the pitch circle diameter to radius:

    r=D2=0.192 m2=0.096 mr = \frac{D}{2} = \frac{0.192 \text{ m}}{2} = 0.096 \text{ m}

    Next, convert the rotational speed from rpm to angular velocity in rad/s:

    ω=2πN60=2π(200 rpm)60 s/min=400π60 rad/s=20π3 rad/s≈20.944 rad/s\omega = \frac{2 \pi N}{60} = \frac{2 \pi (200 \text{ rpm})}{60 \text{ s/min}} = \frac{400 \pi}{60} \text{ rad/s} = \frac{20 \pi}{3} \text{ rad/s} \approx 20.944 \text{ rad/s}

    Now, calculate the tangential velocity:

    v=ωr=(20π3 rad/s)(0.096 m)=0.64π m/s≈2.011 m/sv = \omega r = \left(\frac{20 \pi}{3} \text{ rad/s}\right) (0.096 \text{ m}) = 0.64 \pi \text{ m/s} \approx 2.011 \text{ m/s}
  2. Calculate the tangential force (FtF_t).

    Power transmitted (PP) is the product of tangential force (FtF_t) and tangential velocity (vv):

    P=Ft⋅vP = F_t \cdot v

    Rearrange to solve for FtF_t:

    Ft=Pv=18000 W0.64π m/sF_t = \frac{P}{v} = \frac{18000 \text{ W}}{0.64 \pi \text{ m/s}} Ft≈180002.0106 N≈8952.55 NF_t \approx \frac{18000}{2.0106} \text{ N} \approx 8952.55 \text{ N}

    The tangential force between the gears is:

    8950 N\boxed{\text{8950 N}}
  3. Calculate the radial force (FrF_r).

    The radial force is related to the tangential force and the pressure angle by the formula:

    Fr=Fttan⁡(ϕ)F_r = F_t \tan(\phi) Fr=(8952.55 N)tan⁡(20∘)F_r = (8952.55 \text{ N}) \tan(20^\circ) Fr≈8952.55 N×0.36397F_r \approx 8952.55 \text{ N} \times 0.36397 Fr≈3258.60 NF_r \approx 3258.60 \text{ N}

    The radial force between the gears is:

    3260 N\boxed{\text{3260 N}}
  4. Calculate the normal force (FnF_n).

    The normal force is the resultant force acting along the line of action and is related to the tangential force and pressure angle by:

    Fn=Ftcos⁡(ϕ)F_n = \frac{F_t}{\cos(\phi)} Fn=8952.55 Ncos⁡(20∘)F_n = \frac{8952.55 \text{ N}}{\cos(20^\circ)} Fn≈8952.55 N0.93969F_n \approx \frac{8952.55 \text{ N}}{0.93969} Fn≈9527.90 NF_n \approx 9527.90 \text{ N}

    The normal force between the gears is:

    9530 N\boxed{\text{9530 N}}
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